Integration of Prototype for Hybrid System

Retrofit on-board Cargo Vessel

Fesability → Design & Engineering → Installation guide

Installation of mild-hybrid prototype on-board Cargo Vessel.

client

Marine Edge

vessel

MV Mygan

YEAR

2023

place performed

Haifa

SOW

Feasability Study, Design Documentation, Class Interaction

  • 10%

    Fuel
    saving

  • 12

    System layout iterations

  • 0

    installation
    issues

  • 1

    point of contact for all phases

Client context

Marine Edge is a maritime tech company developing a regenerative hybrid technology, that uses machine learning and predictive algorithms to capture energy during low wave loads and redistributes it when loads are high.

Their goals is to integrate prototype technology onboard an existing vessel.

They needed an engineering company that has experience in complex retrofits and can help them identify the best solution for onboard integration.

The Problem

Transitioning from lab success to real-world application, Marine Edge confronts pivotal challenges in their project.

Moving to the MV Mygan’s engine room introduces unprecedented complexities, requiring adaptation of the conceptual design within a tight budget. Precise positioning of the generator-motor with narrow tolerances amplifies the engineering challenge.

GLO Marine’s integral role in facilitating integration underscores the paramount importance of technical problem-solving in groundbreaking projects, where persistent iterations are crucial for success.

BRIEF

The work to be done

project phases

  • 3D laser scanning and point cloud of engine room
  • Feasibility study, trouble shooting and risk assessment
  • Concept design for best solution
  • Engineering and production drawings
  • Class documentation and class approval
  • Installation guide

PROJECT SOLUTION

Involvement of GLOMARINE throughout the project stages

01

Feasibility Stage

The project’s execution phase commenced with our engineering and operations teams collaborating to gain a comprehensive understanding of our client’s objectives and constraints, as well as to familiarize themselves with the MV Mygan, the designated vessel for the system. To kick things off, our team boarded the MV Mygan to conduct a thorough 3D laser scan of the project environment.

Our project team, composed of mechanical, electrical, systems, and installation engineers, collectively delved into the intricacies of the challenge. We identified a core issue that had the potential to impede the project’s success: the connection and the absolute alignment between the vessel’s shaft and the generator-motor.

02

Design and Engineering

This marked the beginning of a series of twelve system layout iterations, which were necessary to pinpoint a feasible working solution.

This connection was meticulously simulated in over twelve layout iterations, exploring various positions and locations of the generator-motor. Each iteration was subjected to thorough discussions with all stakeholders, under the guidance of our Project Manager, to ensure alignment among all parties for the successful delivery of the project.

The heart of a successful installation for a unique project like this lies in the quality of engineering and technical drawings. Our deep understanding of how these two disciplines complement one another was instrumental in transforming this laboratory-tested prototype into an operational vessel system.

Once the best viable solution has been identified, this has been discussed and approved with Bureau Veritas

03

Installation Guide

Translated into a step-by-step installation procedure to be followed on site. This meticulous planning was aimed at ensuring that the exceptional work carried out during the design and engineering phase seamlessly transitioned into the installation stage.

litera-o

End of delivery

The outcomes

Final results

  • Engineering delivered without class comments
  • Technology successfully integrated onboard the vessel
  • No major modifications during installation
  • Minimum modifications to existing structures – efficient cost of installation

Marine Edge has been very satisfied with the fact that the prototype has been integrated successfully on board the MV Mygan, within the expected budgets and without major modifications to the vessel itself.

Marine Edge has appreciated the close cooperation and constant communication, at all levels, between GLO’s team and Marine Edge’s representatives, Marine Edge expressed a strong interest in having GLO Marine as their partner for all future projects.

Testimonials

In our client’s words

”The wholistic support received from GLO Marine made me feel, at times, like they were an extension of our internal technical team. It’s great that they have this openness and that they really go the extra mile to connect with and support their clients in the way they do."

Nevo Dotan,

Co-founder Marine Edge